NML MADRAS CENTRE

(An ISO 9001:2000 Organisation)

To cater to the local needs of the region, NML Madras Centre (NML-MC) was established in 1973. Over the years, the Centre has undertaken several R & D projects mainly in the area of mineral beneficiation and has developed flow sheets for the beneficiation of ferrous and non-ferrous minerals. 

In recent years, the Centre has made significant contributions to the development of column flotation technology for Indian mineral industry. Recently, NML-MC has developed an innovative technology to treat industrial effluents by electro-flotation. 

The Centre also undertakes research and development projects in the areas of thermodynamic and kinetic modeling, development of electrochemical coatings, microstructural characterization and failure analysis of various industrial components. 



NMLMC provides assistance to small scale industries in thermocouple calibration, chemical analysis, testing of tiles and metallurgical analysis by providing quality services at competitive costs.

NML-MC assists various government departments such as, Dept. of Customs, Directorate of Revenue Intelligence, Central Excise etc. in providing expert opinion on metallurgical consignments at Chennai, Pondicherry and Tuticorin.

NMLMC is accredited by NABL (National Accreditation Board for Calibration and Testing    Laboratories) in the areas of thermocouple calibration, onsite verification of hardness testing machines and various testing activities in chemistry and metallurgy.


    Current sponsored Projects:

1.        Development of Fuel Cells based on Hydrogen          NMITLI Scheme by CSIR  

2.        Thermodynamics and Kinetics of High Temperature Corrosion of components from power plant and petrochemical industries          Task Force Project “Technology for Engineering Critical Assessment” (TECA)   

3.        Feasibility of using copper slag as a source of iron and silicon through theoretical modeling and smelting experiments        M/s Sterlite Industries (I) Ltd., Tuticorin   

4.        Mitigation of fire side corrosion of air pre-heater tubes in CFBC Boiler fired with lignite at SLPP      M/s BHEL, Trichy  

5.        Treatment of textile effluents by electro-chemical techniques      M/s GSRC Science & Research Centre, Ahmedabad 

 6.        Beneficiation of siliceous limestone from Jayanthipuram Mine        M/s Madras Cements, Chennai    

7.        Consultancy services to operate the flotation column for the beneficiation of Banded Hematite Quartzite ore at Salem       M/s MSPL, Ltd., Hospet

 8.        Evaluation of Reagents for flotation       M/s Somu Organo-Chem (P) Ltd., Bangalore

 9.        Characterization of concrete samples      Structural Engineering Research Centre (SERC), Chennai

 10.            Characterization studies on granite samples      M/s GEM Granites, Chennai

 11.     Studies on cement tiles     M/s Ultra Tiles P Ltd. Chennai

 

COMPLETED PROJECTS  (2006-07)

 1.        Analysis of fireside corrosion of air preheater tubes in CFBC boiler fired with lignite at SLPP     M/s BHEL, Trichy.

 2.        Beneficiation of iron ore fines    M/s JSW Steel Ltd., Toranagallu (Bellary Dist)

 3.        Design, specification, supervision of installation and commissioning of commercial flotation column to treat  6 tph of sillimanite at OSCOM, IREL    M/S Indian Rare Earths Ltd., Chatrapur

 4.        Licensing of NML know-how for designing and manufacturing of spargers for column flotation.     M/s Silcarb Heating Elements Pvt Ltd., Bangalore  

5.        Technical opinion on classification of imported metallurgical consignments       M/s Galaxy Commercial, Chennai

 6.        Evaluation of the quality and purity of scrap     M/s Surana Industries Ltd., Chennai

 7.        Studies on cement tiles     M/s Ultra Tiles Ltd., Chennai   

8.        Characterization of mineral samples    Commissioner of Customs, Tuticorin

 9.        Characterisation of ferrite magnet    Commissioner of Customs, Chennai

 10.  Evaluation and classification of imported stainless steel/carbon   steel consignments    Commissioner of Customs (Export) 

 11. Technical opinion on classification of imported metallurgical  consignments    M/s KI International, Chennai.

 12. Testing of tinplates for conformity to IS 1993 : 1993     M/s.GPT Steel Industries Limited, Gandhidham, Kutch, Gujarat

    Inhouse Projects:

  1. Design of a microcontroller (C8051F120) based instrumentation scheme for online measurement and monitoring of ambient temperature and relativehumidity 

  2. Effect of strain on the melting point of the metals produced by mechanical milling

  3.  Surface modification of steels through boronizing and study the tribological Properties

  4. Studies on electrochemical behaviour of Ti-Mo alloys in fluoride medium to assess their suitability for dental implant application

  5.  Studies on the fretting corrosion behaviour of titanium alloys and development of fretting corrosion maps

 

    Current research programmes:

    • Design and development of flotation columns for laboratory & industrial applications
    • Treatment of industrial effluents such as tannery and textile effluents by electroflotation systems
    • Thermodynamic and kinetic modeling of high temperature processes
    • Stability of fine particle suspensions
    • Failure analysis of industrial components
    • Development of ceramic and metallic coatings
    • Mechano-chemical acativation of minerals and materials
    • Processing of novel ceramics
    • Utilisation of agricultural and industrial wastes for producing value added materials

  • Traning:

    Scientists of our Centre are recognized by IIT-Madras, Anna University, Madras University and Banaras Hindu University as research supervisors for PhD programme. The Centre also conducts training programmes for under graduate students from BITS, Pilani, BHU, Varanasi and graduate/post graduate students from other local colleges in the areas of Metallurgy, Tiles testing, Chemistry and Thermocouple calibration.

    NML-MC at a glance

    R&D Services:
    • Process development in mineral beneficiation and effluent treatment
    • Design and development of flotation columns for laboratory and industrial applications
    • Electroflotation system for effluent treatment
    • Petrological studies of minerals/ores/slags/sinters
    • Thermodynamic & kinetic modeling of high temperature processes
    • Development of corrosion resistance coatings
    • Synthesis of inorganic nano-material and studies on their stability in suspension
    • Mechano-chemical activation of minerals and materials



    Calibration and Testing Services:

    • Chemical analysis of ores, metals and alloys
    • Petrological studies ofminerals/ores/slags/sinters
    • Calibration of thermocouples and devices
    • Microstructural characterization
    • Determination of micro, macro and Moh's hardness
    • Failure analysis of industrial components
    • Evaluation and testing of tiles
    • Particle size analysis
    • Corrosion testing of metals and alloys
    • Inspection and expert opinion on metallurgical import/export consignments
    • Measurement of viscosity



    Consultancy Services:
    Inspection and expert opinion on metallurgical import/export consignments

For further details, please contact:

Director
Prof. S.P. Mehrotra
NATIONAL METALLURGICAL LABORATORY
(Council of Scientific & Industrial Research)
JAMESHEDPUR 831 007
Phone: (0657) 2271715, 2270092, 2271709-14 (PBX)
Fax: (0657) 2270527, 2271251, 2271159
Email: director@nmlindia.org,
Website: www.nmlindia.org

Dr. S. Srikanth
Scientist-In-Charge

NML Madras Centre, CSIR Madras Complex
Taramani, CHENNAI 600 113
Ph: 044 2254 2077, 2254 2529, 2254 2523, Fax: 044 2254 1027
Email: nmlmc@vsnl.com
Working hours: 9.00 am to 5.30 pm (Monday to  Friday, except
Govt. holidays)

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